Production Planning & Monitoring
Driving Manufacturing Excellence Through Real-Time Visibility and Intelligent Coordination
At Kash Tech, we empower manufacturers with advanced Production Planning & Monitoring solutions designed to enhance productivity, resource utilization, and operational transparency. In modern manufacturing, efficiency is determined by how effectively production plans align with real-world execution. Kash Tech bridges this gap by integrating intelligent scheduling, process automation, and live performance tracking, ensuring that every production activity operates in sync with your business goals and supply chain demands.
Our systems provide end-to-end visibility from order creation and resource allocation to machine status and output performance enabling data-driven decisions that reduce downtime, eliminate bottlenecks, and improve delivery reliability.
Integrated Production Planning
Kash Tech’s production planning solutions enable organizations to optimize production schedules, balance workloads, and maximize equipment utilization. By connecting planning modules directly with your ERP, MES, and SCADA systems, our platform ensures seamless communication between departments from procurement to dispatch.
The system evaluates multiple production parameters such as material availability, labor capacity, machine status, and customer priorities to generate optimized production plans. This ensures that each batch or job order is scheduled for the most efficient time, location, and resource combination, improving overall throughput while minimizing idle time and waste.
Our dynamic planning engine automatically adjusts to changes in demand, material shortages, or machine breakdowns, providing real-time reallocation and rescheduling without manual intervention. This agility allows manufacturers to maintain consistent production flow, even under rapidly changing market or operational conditions.
Real-Time Production Monitoring
Through real-time data acquisition from machines, sensors, and control systems, Kash Tech provides continuous visibility into shop floor operations. Every machine cycle, production count, and downtime event is automatically captured and visualized through intuitive dashboards and analytics tools.
Operators and supervisors can monitor key performance indicators (KPIs) such as cycle time, utilization, rejection rate, and overall equipment effectiveness (OEE) — all updated in real time. Our system’s alerting mechanisms immediately notify users of deviations, stoppages, or quality issues, enabling proactive corrective actions before they escalate into production losses.
By providing a single source of truth for all production data, Kash Tech enables fact-based decision-making, performance benchmarking, and continuous improvement initiatives.
Machine Integration and Data Connectivity
Kash Tech’s Production Planning & Monitoring platform connects seamlessly with PLC, SCADA, and IoT-enabled devices, ensuring uninterrupted data flow across all levels of production. Our solutions support standard communication protocols such as OPC-UA, Modbus, and Ethernet/IP, allowing integration with both modern and legacy equipment.
Machine-level data — including operating status, load time, temperature, pressure, and speed — is continuously captured and transmitted to a centralized system for analysis. This digital connectivity eliminates manual reporting, enhances traceability, and supports Industry 4.0 and Smart Factory initiatives by creating a fully networked production environment.
Performance Analytics and Reporting
Beyond monitoring, Kash Tech’s system includes advanced analytics and reporting tools that transform production data into actionable intelligence. The analytics engine identifies performance trends, highlights recurring downtime causes, and evaluates operator or machine efficiency over time.
Comprehensive dashboards provide real-time insights into production rates, resource utilization, and yield performance, while automated reports can be configured for shift summaries, maintenance logs, or management reviews. These insights empower organizations to make informed operational decisions, improve productivity, and achieve consistent quality across all production lines.
Quality Assurance and Traceability
Kash Tech integrates quality monitoring and traceability within the production process to ensure that every unit produced meets the required standards. Inspection data, test results, and process parameters are automatically linked to each product batch or serial number, enabling full traceability from raw material to finished product.
Our system’s closed-loop quality control mechanism ensures that any non-conformance is detected early, logged, and acted upon, significantly reducing rework, scrap, and warranty claims. This integration between production and quality systems ensures compliance with ISO, FDA, and other regulatory requirements across industries.
Predictive and Preventive Maintenance
Unplanned downtime can severely disrupt production schedules. Kash Tech’s solution incorporates predictive maintenance analytics, using real-time machine condition data — such as vibration, temperature, and energy consumption — to forecast potential failures before they occur.
By scheduling maintenance activities based on actual equipment health and usage patterns, organizations can reduce unplanned stoppages, extend asset life, and optimize maintenance resources without affecting production flow.
Scalability and Customization
Our platform is modular and scalable, adaptable to different plant sizes and production complexities. Whether you’re operating a single production cell or managing multiple facilities globally, Kash Tech’s Production Planning & Monitoring solution can be customized to fit your operational model and growth strategy.
We provide multi-site synchronization, multilingual interfaces, and centralized data management to support enterprise-level operations, ensuring consistent standards and performance across locations.
Key Benefits
Real-Time Production Visibility: Complete transparency across machines, lines, and plants.
Optimized Planning: AI-driven scheduling and resource allocation.
Reduced Downtime: Predictive alerts and proactive maintenance.
Improved OEE: Data-driven performance optimization.
Seamless Integration: Compatible with ERP, MES, and SCADA systems.
Enhanced Quality Control: Built-in traceability and compliance features.
Scalable Architecture: Flexible to grow with your operations.
Industries Served
Automotive and Aerospace Manufacturing
Electronics and Semiconductors
Food and Beverage Processing
Pharmaceuticals and Life Sciences
Industrial Equipment and Machinery
Packaging and Consumer Goods
Why Choose Kash Tech
With deep expertise in industrial automation, process optimization, and data integration, Kash Tech delivers powerful solutions that transform production operations into smart, connected, and performance-driven systems. Our end-to-end approach from needs assessment and system design to deployment and after-sales support ensures that every project delivers measurable results.
Kash Tech’s Production Planning & Monitoring solutions are built for accuracy, agility, and insight, enabling organizations to achieve operational excellence, meet delivery commitments, and continuously improve their manufacturing performance.