Smart Monitoring. Superior Efficiency. Seamless Production.
SMT Production Line Monitoring System
TrackMate gives you total visibility and control over your Surface Mount Technology (SMT) production line from solder paste to final inspection. With real-time tracking, quality assurance, and resource optimization, TrackMate transforms how you monitor and manage production.
What is TrackMate?
TrackMate is an all-in-one intelligent monitoring system designed to optimize every stage of the SMT workflow. It enables:
- Real-time production tracking
- Data-driven quality control
- Barcode-based traceability
- Maximum resource efficiency
All through a user-friendly interface equipped with automation-ready tools.
Core Modules
Master Screens
Centralized configuration hub for machines, parts, product variants, users, and tools fully integrated with barcode-based traceability.
Solder Paste Monitoring
Track solder paste lifecycle from fridge to scrap. Ensure compliance with FIFO, thawing protocols, and viscosity validation for consistent quality.
Production Monitoring
Monitor tools like squeegees and stencils. Trace PCB movement via barcode scanning at each step for complete visibility.
AOI Monitoring
Automated Optical Inspection (AOI) detects defects, logs rejection reasons, and ensures product quality through systematic inspection.
Rework Monitoring
Automatically route defective PCBs for repair or scrapping. Improves yield while enforcing quality standards.
Barcode Generation & Printing
Auto-generate and print barcodes for PCBs, machines, feeders, and tools streamlining traceability across the floor.
TrackMate vs Key Competitors
|
Feature
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TrackMate (KASH Tech)
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Siemens Valor (Mentor)
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Aegis FactoryLogix
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Panasonic PanaCIM
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|---|---|---|---|---|
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Real-time Production Monitoring
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✅ Full SMT coverage, station-wise tracking
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✅ Yes – Full digital twin
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||
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AOI/SPI Integration
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✅ Barcode-based traceability with AOI data
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✅ Deep inspection integration
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✅ Visual & automated inspection integration
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✅ Full closed-loop with machines
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Barcode/Feeder/Tool Traceability
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✅ Granular tracking of all resources
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✅ Yes
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✅ Yes
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✅ Yes
|
|
Line Efficiency & Downtime Logging
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✅ Rejection reasons, downtime logs
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✅ OEE dashboards
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✅ Advanced analytics
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✅ Yes
|
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Modular Architecture
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✅ Highly modular & customizable
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❌ Limited modularity (integrated suite)
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✅ Modular licensing
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❌ Proprietary stack
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Cloud/On-Premise Options
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✅ Flexible deployment options
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✅ Primarily enterprise/on-prem
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✅ Cloud-native available
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❌ Mostly on-prem only
|
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AI/ML Optimization
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⚠️ Planned for future phases
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✅ Predictive analytics engine
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✅ Machine learning-based optimization
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⚠️ Basic rule-based logic
|
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MES/ERP Integration
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✅ Integrates with major ERP/MES systems
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✅ Strong integrations with PLM/ERP
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✅ API-based integrations
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✅ Tightly integrated with Panasonic MES
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Ease of Use / UI
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✅ Simple, operator-friendly
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❌ Complex, data-intensive
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✅ Intuitive UI
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❌ Heavily machine-technical
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Pricing
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Cost-effective for mid-market/SMEs
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High – enterprise-focused
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Mid to high range
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High, bundled with Panasonic machines
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Ideal Customer Profile
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Small to medium SMT manufacturers
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Large, global EMS/OEM companies
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Medium to large manufacturers
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Panasonic machine users
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Customer Success Stories
Electronics Manufacturer Reduces Downtime by 35%
A leading electronics assembly plant implemented TrackMate across its SMT lines and saw a 35% reduction in unplanned downtime. Real-time monitoring of feeders and solder paste conditions helped prevent errors before they caused delays, boosting overall production efficiency.
OEM Partner Enhances Quality Control
An OEM specializing in automotive electronics leveraged TrackMate’s AOI and Rework Monitoring modules to tighten quality control processes. By identifying recurring defect patterns and routing PCBs through automated re-inspection, they achieved a 20% improvement in first-pass yield within the first quarter.
Mid-Sized EMS Company Streamlines Tool Management
With TrackMate’s Master Screens and Production Monitoring features, a mid-sized Electronics Manufacturing Services (EMS) company gained complete visibility over stencil and squeegee usage. The result? 30% fewer tool-related defects and more efficient changeover validation across shifts.
Startup Scales Rapidly Without Compromising Quality
A growing startup adopted TrackMate to support their fast-scaling operations. The barcode-based traceability system allowed them to track PCBs, tools, and machines seamlessly, ensuring quality and compliance while scaling from 1 to 4 production lines in just 6 months.
Your Data, Your Way
TrackMate is more than just a monitoring system it’s your strategic ally in building a smarter, more efficient SMT production line. From real-time tracking to quality assurance and intelligent automation, TrackMate gives you full control over every stage of manufacturing.
Whether you’re optimizing output, reducing rework, or ensuring traceability, TrackMate provides the tools you need to elevate your production performance all in one unified platform.
Get Started Today!
Ready to unlock next-level efficiency in your SMT operations? Experience how TrackMate can streamline your production line.